What Wears Out
Tesla · Fully electric · 10,892 inspections in 2024 · Rank 70 of 81DVSA MOT analysis

A Tesla Model S's brakes barely fail; its tyres pick up the bill

10,892 inspections in a single year make the MODEL S one of the better-documented electric car. Tyres cause 42.8% of its failures; tyres take 1.8× the share they take on petrol and diesel cars of the same age.

FIGURE 1 // WHERE IT WEARSTesla Model S
TYRES 42.8%(1.8× the petrol/diesel share)SUSPENSION 16.3%(1.2× the petrol/diesel share)LIGHTING 10.6%(0.6× the petrol/diesel share)

Top three failure systems, annotated from 1,966 failed first-time tests. Arrows point to where the defect is found on the car.

First-time test findings

The four-year vs ten-year picture

AT FOUR YEARS OLD15.1%

MODEL S failure rate. Petrol cars of the same age fail 8.9%.

AT TEN YEARS OLD26.5%

MODEL S failure rate, against 22.6% for petrol.

The Tesla Model S fails 18.0% of first-time inspections. By 10 years that reaches 26.5%. Tyres cause 42.8% of its failures.

FIGURE 2 // TYRE SECTION716 certificates in 2024

The tyre that wears from the inside

Tyres take 42.8% of the defects that fail this car, 1.8× the share seen on petrol and diesel cars of the same age. The most common item in that group is "Tyre tread depth not in accordance with the requirements", recorded 716 times in 2024.

1.6 mm legal minimumTYRE TREAD DEPTH NOT IN AC716 CERTIFICATES
SECTION // TYRES CONCENTRATIONYear 4 crossover

Where the curve bends

The crossover with petrol happens around year 4. From there the MODEL S's failure rate climbs faster than the petrol fleet, and the defect list explains why.

DEFECT CONCENTRATION IN FAILED TESTS:
MODEL S tyres share42.8%
Petrol and diesel average23.7%

The single most common item on a MODEL S certificate is "Tyre tread depth not in accordance with the requirements", recorded 716 times.

Source: DVSA MOT defect items, 2024 test year.
Buyer's protocolPre-purchase checklist

What to check

Check tyre age and tread across the full width, inner edge included. Electric cars wear tyres faster; a cheap mismatched set on a used car tells you how it was run. Have the suspension joints, bushes and springs checked on a lift. On this car it is a leading cause of failure and it is not visible from the outside. Check headlamp aim and every lamp before the test. It is the cheapest failure on the list and the easiest to avoid. Trivial to fix, but a car advertised with worn wipers and a fresh failure certificate tells you how it was maintained. Ask for the full MOT history by registration on the free DVSA service: advisories are next year's failures.

3 inspection points:
✓ Tyre inner-edge wear and age
✓ Suspension joints and bushes on a lift
✓ Headlamp aim and every lamp
FIGURE 3 // FAILURE RATE BY AGEvs petrol, diesel and all electric cars

    Points hidden where fewer than 50 cars of that age were tested. Dashed lines are the same-age petrol and diesel fleets.

    Data sheet
    Inspections
    10,892
    Passed
    8,708
    Failed
    1,966
    Passed after repair
    218
    Failure rate
    18.0% (all EV 12.0%)
    Average age
    7.0 years
    Best year
    6 yrs · 14.4%
    Worst year
    10 yrs · 26.5%
    Top cause
    Tyres 42.8%
    TABLE 1 // WHAT FAILS, BY SYSTEMshare of failing defects
    SystemThis car (mark = petrol/diesel)Sharevs petrol/diesel
    Tyres
    42.8% 1.8× more
    Suspension
    16.3% in line
    Brakes
    9.3% 2.0× less
    Visibility
    10.1% in line
    Lighting
    10.6% 1.6× less
    Steering
    3.3% in line
    Body
    3.2% 1.3× less
    TABLE 2 // TOP DEFECTS ON THE CERTIFICATE
    1. Tyre tread depth not in accordance with the requirements716
    2. A tyre cords visible or damaged617
    3. A suspension pin, bush or joint excessively worn575
    4. A tyre seriously damaged462
    5. The aim of a headlamp is not within limits laid down in the requirements203
    6. Wiper blade missing or obviously not clearing the windscreen184

    Wording as printed by the tester, from the DVSA inspection manual.

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    Where it holds up
    • Brakes fail less often than on petrol and diesel cars (9.3% of defects vs 18.7%)
    • Lighting fail less often than on petrol and diesel cars (10.6% of defects vs 16.5%)
    Where it fails
    • Tyres take a bigger share of failures than on petrol and diesel cars of the same age (42.8% vs 23.7%)
    VERSIONS SEEN IN THE TESTSas recorded
    • MODEL S9,499
    • MODEL S LONG RANGE AWD943
    • MODEL S PERFORM LUDICROUS AWD391
    • MODEL S STANDARD RANGE AWD31
    • MODEL S PERFORMANCE AWD25
    • MODEL S P85D1
    • MODEL S 75D1
    • MODEL S P851
    OWNER REPORTS // MATCHED TO RECORDED DEFECTS0 read · 0 matched
    No owner discussion has been matched to this car's recorded defects yet. Reports are re-collected every quarter; the figures on this page do not depend on them.

    Summaries written by us, never quotes; every entry links to its source. Owner reports have no denominator and never feed the failure rate.

    Three things the data shows
    • 10,892 inspections in 2024 make this one of the best-documented electric cars in the data.
    • Tyres take 1.8× the share of failures they take on petrol and diesel cars of the same age.
    • Failure rate rises from 14.4% at 6 years to 26.5% at 10: a gentle ageing curve.
    LIMITS // WHAT THE INSPECTION DOES NOT TELL YOU

    No battery health, no motor, no charging performance. The test covers brakes, suspension, steering, tyres, lights, visibility and structure. A car with a badly degraded battery passes as long as it stops and steers. Read this page as evidence about the chassis, not the powertrain. Cars are tested from their third year, so the newest model years are missing; every figure carries its sample size for that reason. Full methodology.

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    By What Wears Out editorial team. Data: DVSA anonymised MOT tests, 2024 test year, OGL v3.0. Updated .
    Methodology • Tesla Model S dossier