What Wears Out
MG · Fully electric · 13,341 inspections in 2024 · Rank 37 of 81DVSA MOT analysis

What fails a MG ZS: a tyre seriously damaged, 437 times in a year

13,341 inspections in a single year make the ZS one of the better-documented electric car. Tyres cause 37.2% of its failures; lighting take 1.7× the share they take on petrol and diesel cars of the same age.

FIGURE 1 // WHERE IT WEARSMG ZS
TYRES 37.2%(1.6× the petrol/diesel share)LIGHTING 27.9%(1.7× the petrol/diesel share)BRAKES 11.3%(0.6× the petrol/diesel share)

Top three failure systems, annotated from 1,248 failed first-time tests. Arrows point to where the defect is found on the car.

First-time test findings

The three-year vs five-year picture

AT THREE YEARS OLD8.9%

ZS failure rate. Petrol cars of the same age fail 8.2%.

AT FIVE YEARS OLD11.7%

ZS failure rate, against 10.7% for petrol.

At three years old the MG ZS fails 8.9% of the time, over the 8.2% of a petrol car the same age. By 5 years that reaches 11.7%. Tyres cause 37.2% of its failures.

FIGURE 2 // HEADLAMP UNIT348 certificates in 2024

The lamp that fails the test

Lighting take 27.9% of the defects that fail this car, 1.7× the share seen on petrol and diesel cars of the same age. The most common item in that group is "A headlamp or light source missing, inoperative or more than ½ not functioning in the case of LED", recorded 348 times in 2024.

A HEADLAMP OR LIGHT SOURCE348 CERTIFICATES
SECTION // LIGHTING CONCENTRATIONYear 3 crossover

Where the curve bends

The crossover with petrol happens around year 3. From there the ZS's failure rate climbs faster than the petrol fleet, and the defect list explains why.

DEFECT CONCENTRATION IN FAILED TESTS:
ZS lighting share27.9%
Petrol and diesel average16.5%

The single most common item on a ZS certificate is "A tyre seriously damaged", recorded 437 times.

Source: DVSA MOT defect items, 2024 test year.
Buyer's protocolPre-purchase checklist

What to check

Check tyre age and tread across the full width, inner edge included. Electric cars wear tyres faster; a cheap mismatched set on a used car tells you how it was run. Check headlamp aim and every lamp before the test. It is the cheapest failure on the list and the easiest to avoid. Trivial to fix, but a car advertised with worn wipers and a fresh failure certificate tells you how it was maintained. Ask for the full MOT history by registration on the free DVSA service: advisories are next year's failures.

3 inspection points:
✓ Tyre inner-edge wear and age
✓ Headlamp aim and every lamp
✓ Wipers and washers
FIGURE 3 // FAILURE RATE BY AGEvs petrol, diesel and all electric cars

    Points hidden where fewer than 50 cars of that age were tested. Dashed lines are the same-age petrol and diesel fleets.

    Data sheet
    Inspections
    13,341
    Passed
    11,617
    Failed
    1,248
    Passed after repair
    476
    Failure rate
    9.4% (all EV 12.0%)
    Average age
    3.6 years
    Best year
    3 yrs · 8.9%
    Worst year
    5 yrs · 11.7%
    Top cause
    Tyres 37.2%
    TABLE 1 // WHAT FAILS, BY SYSTEMshare of failing defects
    SystemThis car (mark = petrol/diesel)Sharevs petrol/diesel
    Tyres
    37.2% 1.6× more
    Suspension
    5.8% 2.3× less
    Brakes
    11.3% 1.7× less
    Visibility
    10.0% in line
    Lighting
    27.9% 1.7× more
    Steering
    2.8% in line
    Body
    1.3% 3.2× less
    TABLE 2 // TOP DEFECTS ON THE CERTIFICATE
    1. A tyre seriously damaged437
    2. A headlamp or light source missing, inoperative or more than ½ not functioning in the case of LED348
    3. Tyre tread depth not in accordance with the requirements197
    4. A tyre cords visible or damaged195
    5. Wiper blade missing or obviously not clearing the windscreen128
    6. Headlamp aim unable to be tested68

    Wording as printed by the tester, from the DVSA inspection manual.

    Advertisement
    ad slot: in-article
    Where it holds up
    • Suspension fail less often than on petrol and diesel cars (5.8% of defects vs 13.6%)
    • Brakes fail less often than on petrol and diesel cars (11.3% of defects vs 18.7%)
    • Body fail less often than on petrol and diesel cars (1.3% of defects vs 4.1%)
    Where it fails
    • Tyres take a bigger share of failures than on petrol and diesel cars of the same age (37.2% vs 23.7%)
    • Lighting take a bigger share of failures than on petrol and diesel cars of the same age (27.9% vs 16.5%)
    • At three years old it fails 8.9% of the time, above the 8.2% of petrol cars the same age
    VERSIONS SEEN IN THE TESTSas recorded
    • ZS EXCLUSIVE EV9,650
    • ZS EXCITE EV1,711
    • ZS TROPHY EV888
    • ZS SE EV603
    • ZS TROPHY CONNECT EV466
    • ZS23
    OWNER REPORTS // MATCHED TO RECORDED DEFECTS0 read · 0 matched
    No owner discussion has been matched to this car's recorded defects yet. Reports are re-collected every quarter; the figures on this page do not depend on them.

    Summaries written by us, never quotes; every entry links to its source. Owner reports have no denominator and never feed the failure rate.

    Three things the data shows
    • 13,341 inspections in 2024 make this one of the best-documented electric cars in the data.
    • Lighting take 1.7× the share of failures they take on petrol and diesel cars of the same age.
    • Failure rate rises from 8.9% at 3 years to 11.7% at 5: a gentle ageing curve.
    LIMITS // WHAT THE INSPECTION DOES NOT TELL YOU

    No battery health, no motor, no charging performance. The test covers brakes, suspension, steering, tyres, lights, visibility and structure. A car with a badly degraded battery passes as long as it stops and steers. Read this page as evidence about the chassis, not the powertrain. Cars are tested from their third year, so the newest model years are missing; every figure carries its sample size for that reason. Full methodology.

    Advertisement
    ad slot: end of article
    By What Wears Out editorial team. Data: DVSA anonymised MOT tests, 2024 test year, OGL v3.0. Updated .
    Methodology • MG ZS dossier